Ford Fusion Manuals

Ford Fusion: Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Four-Wheel Drive Systems / Active Torque Coupling Configuration. General Procedures

Configuration

  1. NOTICE: If the ATC (Active Torque Coupling) solenoid bar code information is not correct, Rear Drive Unit (RDU) damage or driveability concerns can occur.

    Using a diagnostic scan tool, under the toolbox icon select Powertrain then select Automatic Traction Control Barcode Entry. Follow the instructions displayed on the diagnostic scan tool.
  1. Enter the 4-digit alpha numeric bar code found on the label. The scan tool verifies the digits entered are valid and displays a message if the information is not valid.
Ford Fusion. Active Torque Coupling Configuration. General Procedures
  1. Follow the instructions displayed on the scan tool.

Check

  1. NOTE: Always drive the vehicle in a safe manner according to driving conditions and obey all traffic laws.

    Road test the vehicle. Carry out the AWD drive cycle after downloading the active torque coupling solenoid bar code information to the PCM.
    1. Carry out 3 accelerations from 0-30 mph (0-48 km/h) in a straight line.
    • Perform this procedure at low, medium and full accelerator pedal position.
    • Verify there is no perceived front wheel slip.
    1. On dry pavement, drive the vehicle at 5 mph (8 km/h) in a fully locked turn.
    • Verify there is no driveline binding.

    Four-Wheel Drive Systems. Diagnosis and Testing

    DTC Chart: AWD System - PCM Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

    All-Wheel Drive (AWD) Module. Removal and Installation

    Removal Release the clips and remove the loadspace trim panel. Disconnect the AWD module electrical connector...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Power Transfer Unit Fluid Level Check. General Procedures


    Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A  Check With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

    Ford Fusion 2013–2020 Service Manual: Side Airbag. Removal and Installation


    Removal   WARNING: Front seat backrest trim covers installed on seats equipped with seat side airbags cannot be repaired. A new trim cover must be installed. Cleaning is permissible. Failure to follow these instructions may result in the seat side airbag deploying incorrectly and increase the risk of serious personal injury or death in a crash...

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