Ford Fusion: Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4 / Air Cleaner. Removal and Installation

Removal

NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles. When removing any turbocharger or engine air intake system component, ensure that no debris enters the system. Failure to do so may result in damage to the turbocharger.

NOTE: Removal steps in this procedure may contain installation details.

1. Remove the bolts, disconnect the IAT sensor electrical connector and detach the wiring harness retainers.
  Torque: 44 lb.in (5 Nm)
1. Loosen the clamp, disconnect the air cleaner outlet pipe from the air cleaner and remove the air cleaner assembly.
  Torque: 44 lb.in (5 Nm)

Installation

Inspect the turbocharger or engine air intake system components and clean, if necessary.

To install, reverse the removal procedure.

Intake Air Distribution and Filtering. Diagnosis and Testing

Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. For information about these, refer to Section 100-00 for Diagnostic Methods...

Air Cleaner Outlet Pipe. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Removal NOTICE: The turbocharger compressor vanes can be damaged by even the smallest particles...

Other information:

Ford Fusion 2013–2020 Service Manual: Noise, Vibration and Harshness. Description and Operation

Sound Deadeners and Insulators NOTICE: Mastic is made of a combustible material and should be removed prior to carrying out welding procedures to the area. Heat zones from welding near mastic may cause the mastic material to burn. NOTICE: Corrosion protection must be restored to the area after the mastic material is applied...

Ford Fusion 2013–2020 Service Manual: Driver Knee Airbag. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. WARNING: Turn the ignition OFF and wait one minute to deplete the backup power supply. Ignition must remain OFF until repair is complete. Failure to follow this instruction may result in serious personal injury or death in the event of an accidental deployment...

Child Safety Locks

When these locks are set, the rear doors cannot be opened from the inside.

Ford Fusion. Child Safety Locks