Ford Fusion: Starting System - 1.5L EcoBoost (118kW/160PS) – I4 / Auto-Start-Stop Deactivation Switch. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Open the floor console armrest.
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Remove the center trim panel.
Use the General Equipment: Interior Trim Remover
-
NOTE:
RH side shown, LH side similar.
Both sides.
Release the clips and remove the floor console finish panel.
Use the General Equipment: Interior Trim Remover
-
NOTE:
RH side shown, LH side similar.
Both sides.
Release the clips, push pin and remove the floor console side trim panel.
Use the General Equipment: Interior Trim Remover
-
Release the clips and remove the lower center instrument panel storage bin.
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Disconnect the electrical connectors.
Use the General Equipment: Interior Trim Remover
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Release the clips, remove the screws and the floor console upper trim panel.
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Disconnect the electrical connectors.
Use the General Equipment: Interior Trim Remover
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Release the tabs and remove the auto-start-stop deactivation switch.
Installation
-
To install, reverse the removal procedure.
Inspection
Refer to: Starter Motor (303-06A Starting System - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Check the wear patterns on the starter drive gear and
the flywheel or flexplate ring gear...
Special Tool(s) /
General Equipment
Strap Wrench
Oil Drain Equipment
Materials
Name
Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP
WSS-M2C945-B1
Removal
WARNING:
Always disconnect the battery ground cable at the battery
before disconnecting the starter motor battery terminal lead...
Other information:
Removal
NOTICE:
Whenever turbocharger air intake system components are
removed, always cover open ports to protect from debris. It is important
that no foreign material enter the system. The turbocharger compressor
vanes are susceptible to damage from even small particles...
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage
battery...