Ford Fusion: Starting System - 1.5L EcoBoost (118kW/160PS) – I4 / Auto-Start-Stop Deactivation Switch. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Open the floor console armrest.
-
Remove the center trim panel.
Use the General Equipment: Interior Trim Remover
-
NOTE:
RH side shown, LH side similar.
Both sides.
Release the clips and remove the floor console finish panel.
Use the General Equipment: Interior Trim Remover
-
NOTE:
RH side shown, LH side similar.
Both sides.
Release the clips, push pin and remove the floor console side trim panel.
Use the General Equipment: Interior Trim Remover
-
Release the clips and remove the lower center instrument panel storage bin.
-
Disconnect the electrical connectors.
Use the General Equipment: Interior Trim Remover
-
Release the clips, remove the screws and the floor console upper trim panel.
-
Disconnect the electrical connectors.
Use the General Equipment: Interior Trim Remover
-
Release the tabs and remove the auto-start-stop deactivation switch.
Installation
-
To install, reverse the removal procedure.
Inspection
Refer to: Starter Motor (303-06A Starting System - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Check the wear patterns on the starter drive gear and
the flywheel or flexplate ring gear...
Special Tool(s) /
General Equipment
Strap Wrench
Oil Drain Equipment
Materials
Name
Specification
Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP
WSS-M2C945-B1
Removal
WARNING:
Always disconnect the battery ground cable at the battery
before disconnecting the starter motor battery terminal lead...
Other information:
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation).
Disconnect the rear parking aid sensor harness from the rear bumper cover reinforcement...
Special Tool(s) /
General Equipment
Glass Cut-Out Wire
Power Caulk Gun
Power Fixed Glass Removal Tool
Cold Knife
Knife
Vacuum Cleaner
Materials
Name
Specification
Sika® SikaTack® MACH 60 / Sika® SikaTack® MACH 30 / Dow® BETASEAL™ Express
-
Sika Tack ASAP Urethane Adhesive
-
Motorcraft® Ultra-Clear Spray Glass CleanerZC-..