Ford Fusion: Engine System - General Information / Cylinder Block Distortion. General Procedures
Special Tool(s) /
General Equipment
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
-
NOTE:
Use a Straightedge that is calibrated by the
manufacturer to be flat within 0.005 mm (0.0002 in) per running foot of
length, such as Snap-On® GA438A or equivalent. For example, if the
Straightedge is 61 cm (24 in) long, the machined edge must be flat
within 0.010 mm (0.0004 in) from end to end.
Use a Straightedge and a Feeler Gauge Set to inspect the cylinder block for flatness.
Use the General Equipment: Feeler Gauge
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
Materials
Name
Specification
Motorcraft® Threadlock 262TA-26
WSK-M2G351-A6
Repair
All core plugs
NOTE:
Cylinder block core plug shown, cylinder head core plug similar...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
Measure the cylinder bore at the top, middle and bottom
of piston ring travel in 2 directions as indicated...
Other information:
Removal
All seats
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
Remove the side shield screws.
Remove the side shield.
Lift up on the rear of the side shield and pull outward...
Removal
NOTE:
When removing any turbocharger air intake system components,
make sure to cover any open ports to prevent debris from entering the
system. The turbocharger compressor vanes can be damaged by even the
smallest particles. All components need to be inspected and cleaned
prior to installation or reassembly...