Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Flexplate. Removal and Installation

Special Tool(s) / General Equipment

303-103 (T74P-6375-A)
Holding Tool, Flywheel
T74P-77000-A
TKIT-2009TC-F

Removal

Remove the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Remove the bolts and the flexplate. Discard the bolts.

Installation

NOTE: Only tighten the bolts finge-rtight at this stage.
Install the flexplate and the bolts finger-tight.

Install Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Tighten the flexplate bolts in sequence shown in 4 stages.
Torque:
  Stage 1: 133 lb.in (15 Nm)
  Stage 2: 18 lb.ft (25 Nm)
  Stage 3: 22 lb.ft (30 Nm)
  Stage 4: 90°

Remove Special Service Tool: 303-103 (T74P-6375-A) Holding Tool, Flywheel.

Install the transmission.
Refer to: Transmission - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

After completing the repairs, perform the Misfire Monitor Neutral Profile Correction procedure.

Engine Mount. Removal and Installation

Special Tool(s) / General Equipment Trolley Jack Wooden Block Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...

Intake Manifold. Removal and Installation

Special Tool(s) / General Equipment Hose Clamp Remover/Installer Materials Name Specification Motorcraft® Threadlock 262TA-26 WSK-M2G351-A6 Removal Disconnect the battery ground cable...

Other information:

Ford Fusion 2013–2020 Service Manual: Transmission Description - Overview. Description and Operation

Overview This automatic transmission is a 6-speed transmission with electronic shift control. It is designed for operation in a transverse powertrain for FWD and AWD vehicles. This transmission has a 4-element torque converter design, which includes a TCC and a geartrain with 3 planetary gearsets...

Ford Fusion 2013–2020 Service Manual: Clockspring Adjustment. General Procedures

WARNING: If the clockspring is not correctly centralized, it may fail prematurely. If in doubt, repeat the centralizing procedure. Failure to follow these instructions may increase the risk of serious personal injury or death in a crash...

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WARNING: Always ride and drive with your seatback upright and properly fasten your seatbelt. Fit the lap portion of the seatbelt snugly and low across the hips. Position the shoulder portion of the seatbelt across your chest. Pregnant women must follow this practice. See the following figure.

Ford Fusion. Using Seatbelts During Pregnancy