Ford Fusion Manuals

Ford Fusion: Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Body and Paint / Body and Paint / Front End Sheet Metal Repairs / Front Side Member Extension. Removal and Installation

Removal

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. Remove the underbody shields.
  1. Remove the front crossmember.
    Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  1. Remove the fasteners and side member extension.
Ford Fusion. Front Side Member Extension. Removal and Installation

Installation

NOTE: Left hand (LH) side shown, right hand (RH) side similar.

  1. NOTE: Install and hand tighten all fasteners before tightening to specification.

    Install the side member extension and fasteners.
    Torque: 35 lb.ft (47 Nm)
Ford Fusion. Front Side Member Extension. Removal and Installation
  1. Install the front crossmember.
    Refer to: Front Crossmember (501-27 Front End Sheet Metal Repairs, Removal and Installation).
  1. Install the underbody shields.

    Front Crossmember. Removal and Installation

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