Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-153
(T80T-4000-W)
Handle |
 |
205-990 Installer, Axle Seal TKIT-2012A-FL TKIT-2012A-ROW |
Materials
Name |
Specification |
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL |
WSP-M2C197-A
|
Removal
-
Remove the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear halfshaft seal.
Installation
-
Using the special tools, install the rear halfshaft seal.
Use Special Service Tool: 205-153
(T80T-4000-W)
Handle.
, 205-990
Installer, Axle Seal.
-
Install the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
If empty, fill the rear axle with 0.55L (1.15 pt) of
rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196
in) below the bottom of the filler hole and install the filler plug.
Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
/ XY-80W90-QL
(WSP-M2C197-A)
Torque:
21 lb.ft (29 Nm)
Special Tool(s) /
General Equipment
Transmission Jack
Materials
Name
Specification
Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL
WSP-M2C197-A
Removal
Remove the rear halfshafts...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...
Other information:
Inspection
NOTE:
Do not use a caustic cleaning solution or a wire brush to clean the pistons or damage can occur.
Clean and inspect the (1) ring lands, (2) pin bosses,
(3) skirts and the (4) tops of the pistons. If wear marks, scores or
glazing is found on the piston skirt, check for a bent or twisted
connecting rod...
DTC Chart: BCM
Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).
BCM
DTC Chart
DTC
Description
Action
B1277:11
Reverse Lamp: Circuit Short To Ground
GO to Pinpoint Test..