Ford Fusion: Rear Drive Axle/Differential / Rear Halfshaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-153
(T80T-4000-W)
Handle |
 |
205-990 Installer, Axle Seal TKIT-2012A-FL TKIT-2012A-ROW |
Materials
Name |
Specification |
Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant XY-80W90-QL |
WSP-M2C197-A
|
Removal
-
Remove the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
Remove the rear halfshaft seal.
Installation
-
Using the special tools, install the rear halfshaft seal.
Use Special Service Tool: 205-153
(T80T-4000-W)
Handle.
, 205-990
Installer, Axle Seal.
-
Install the rear halfshaft.
Refer to: Rear Halfshaft (205-05 Rear Drive Halfshafts, Removal and Installation).
-
If empty, fill the rear axle with 0.55L (1.15 pt) of
rear axle lubricant. If fluid level is low, fill to 3-5 mm (0.118-0.196
in) below the bottom of the filler hole and install the filler plug.
Material: Motorcraft® SAE 80W-90 Premium Rear Axle Lubricant
/ XY-80W90-QL
(WSP-M2C197-A)
Torque:
21 lb.ft (29 Nm)
Special Tool(s) /
General Equipment
Transmission Jack
Materials
Name
Specification
Motorcraft® SAE 80W-90 Premium Rear Axle LubricantXY-80W90-QL
WSP-M2C197-A
Removal
Remove the rear halfshafts...
Special Tool(s) /
General Equipment
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange
Tire Lever
Materials
Name
Specification
Motorcraft® Silicone Gasket and SealantTA-30
WSE-M4G323-A4
Removal
NOTICE:
When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...
Other information:
The
starting system controls the cranking of the engine. The starter motor
is enabled by the starter relay when the relay is activated by the PCM. The PCM receives inputs from the ignition switch - push button start, automatic transmission, Run/start relay and the BCM before activating the starter relay to initiate cranking of the engine...
Removal
NOTE:
LH side shown, RH side similar.
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front door window regulator.
Refer to: Front Door Window Regulator (501-11 Glass, Frames and Mechanisms, Removal and Installation)...