Ford Fusion: Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Specifications

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine - 1.5L EcoBoost (118kW/160PS) – I4 / Specifications

Engine

Item	Specification
Displacement	1.5L Gasoline Turbocharged Direct Injection (GTDI)
No. of cylinders	4
Bore/stroke	3.1 –3.0 in ( 79.015 –76.4 mm)
Firing order	1-2-4-3
Spark plug	12405
Spark plug gap	0.028 in ( .7 mm)
Compression ratio	10:1
Engine weight - (with flexplate)	213.2 lb ( 96.7 kg)
Engine and transaxle weight - automatic transaxle	381.2 lb ( 172.9 kg)

Lubricants

Item	Specification
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (US); Motorcraft® SAE 5W-20 Super Premium Motor Oil (Canada)	XO-5W20-QSP (US); CXO-5W20-LSP12 (Canada)

Engine Oil Capacity

Item	Specification
Service fill including oil filter	4.28 qt ( 4.05 L)
Service fill without oil filter	3.96 qt ( 3.75 L)

Oil Pressure

Item	Specification
Oil pressure (hot @ 800 rpm)	14.5 psi ( 100 kPa)
Oil pressure (hot @ 2,000 rpm)	29.0 psi ( 200 kPa)

Cylinder Block

Item	Specification
Cylinder bore diameter	3.110 –3.111 in ( 79.005 –79.025 mm)
Cylinder bore maximum out-of-round	0.0003 in ( .008 mm)
Main bearing bore diameter	2.126 –2.127 in ( 54 –54.018 mm)
Head gasket surface flatness	0.05 mm (0.002 in) over a 200 mm (7.874 in) x 200 mm (7.874 in) area

Piston

Item	Specification
Piston grade - single	3.1090 –3.1095 in ( 78.9675 –78.9825 mm)
Piston-to-bore clearance	0.0009 –0.0023 in ( .0225 –.0575 mm)
Ring groove width - top	0.049 –0.050 in ( 1.25 –1.27 mm)
Ring groove width - 2nd	0.048 –0.049 in ( 1.22 –1.24 mm)
Ring groove width - oil	0.079 –0.080 in ( 2.01 –2.03 mm)
Minimim piston skirt coating thickness	0.0004 in ( .009 mm)

Piston Pin

Item	Specification
Diameter	0.827 –0.827 in ( 20.994 –21 mm)
Length	1.80 –1.81 in ( 45.7 –46 mm)
Piston-to-pin clearance	0.0002 –0.0007 in ( .006 –.017 mm)
Pin-to-rod clearance	0.0007 –0.0012 in ( .018 –.03 mm)

Cylinder Head

Item	Specification
Cylinder head flatness	0.004 in ( .1 mm) overall
Valve lift @ zero lash (exhaust)	0.260 in ( 6.6 mm)
Valve lift @ zero lash (intake)	0.311 in ( 7.9 mm)
Valve guide diameter - bore	0.197 –0.198 in ( 5 –5.02 mm)
Valve seat width - intake	0.0449 –0.0059 in ( 1.14 –.15 mm)
Valve seat width - exhaust	0.0256 –0.0059 in ( .65 –.15 mm)
Valve seat width - intake/exhaust 1	0.0394 ± 0.0059 in ( 1 ± .15 mm)
Valve seat angle - intake	45 °
Valve seat angle - exhaust	60.5 °
Valve seat runout	0.001 in ( .029 mm)
Valve tappet bore diameter	1.10 –1.10 in ( 28 –28.03 mm)
Cam bore diameter	0.984 –0.985 in ( 25 –25.03 mm)

Valve

Item	Specification
Valve head diameter - intake	1.185 ± 0.004 in ( 30.1 ± .1 mm)
Valve head diameter - exhaust	0.980 ± 0.006 in ( 24.9 ± .15 mm)
Valve stem diameter - intake	0.1956 ± 0.0003 in ( 4.968 ± .007 mm)
Valve stem diameter - exhaust	0.1952 ± 0.0003 in ( 4.958 ± .0075 mm)
Valve stem-to-guide clearance - intake	0.0010 –0.0023 in ( .025 –.059 mm)
Valve stem-to-guide clearance - exhaust	0.0014 –0.0027 in ( .0345 –.0695 mm)
Valve face runout	0.002 in ( .05 mm)
Valve face angle - intake	44.3 °
Valve face angle - exhaust	60.1 °

Crankshaft

Item	Specification
Main bearing journal diameter	1.889 –1.890 in ( 47.98 –48 mm)
Production repair	1,840.551 –1,856.299 in ( 46.75 –47.15 m)
Main bearing clearance	0.0009 –0.0020 in ( .024 –.052 mm)
Connecting rod journal diameter	1.731 –1.732 in ( 43.98 –44 mm)
Production repair	1.683 –1.699 in ( 42.75 –43.15 mm)
End play	0.005 –0.017 in ( .12 –.43 mm)

Rings

Item	Specification
Width - top	0.0461 –0.0469 in ( 1.17 –1.19 mm)
Width - 2nd	0.0461 –0.0470 in ( 1.17 –1.195 mm)
Width - oil	0.079 in ( 2 mm)
Ring gap (in bore) - top	0.0071 –0.0110 in ( .18 –.28 mm)
Ring gap (in bore) - 2nd	0.0276 –0.0354 in ( .7 –.9 mm)
Ring gap (in bore) - oil	0.0079 –0.0354 in ( .2 –.9 mm)

Valve Tappet

Item	Specification
Diameter	1.101 –1.102 in ( 27.965 –27.98 mm)
Tappet-to-valve clearance - intake	0.009 –0.013 in ( .24 –.33 mm)
Tappet-to-valve clearance - exhaust	0.015 –0.019 in ( .38 –.47 mm)
Tappet-to-bore clearance	0.0008 –0.0026 in ( .02 –.065 mm)

Camshaft

Item	Specification
End play	0.003 –0.008 in ( .07 –.2 mm)
Lobe lift - intake	0.31 in ( 7.9 mm)
Lobe lift - exhaust	0.260 in ( 6.6 mm)
Runout (1) a	0.0008 in ( .02 mm)
Thrust clearance	0.8697 ± 0.0008 in ( 22.09 ± .02 mm)
Journal diameter	0.9831 ± 0.0004 in ( 24.97 ± .01 mm)
Journal-to-bore clearance	0.0008 –0.0028 in ( .02 –.07 mm)

aNo. 3 Journal - Supported by No. 1 and No. 5 journals.

Connecting Rod

Item	Specification
Running clearance	0.0009 –0.0020 in ( .024 –.05 mm)
Bearing clearance	0.0009 –0.0017 in ( .024 –.044 mm)
Bearing thickness (grade 1)	0.0590 –0.0593 in ( 1.499 –1.506 mm)
Bearing thickness (grade 2)	0.0593 –0.0596 in ( 1.506 –1.513 mm)
Bearing thickness (grade 3)	0.0596 –0.0598 in ( 1.513 –1.52 mm)
Bearing thickness (grade 4)	0.0598 –0.0601 in ( 1.52 –1.527 mm)
Crank bore diameter	1.851 –1.852 in ( 47.025 –47.045 mm)
Pin bore diameter	0.8275 –0.8277 in ( 21.018 –21.024 mm)
Length (center to center)	5.372 in ( 136.45 mm)

Engine - 1.5L EcoBoost (118kW/160PS) – I4

Engine. Description and Operation

Overview The 1.5L GTDI 4-cylinder engine has the following features: Dual overhead camshafts Four valves per cylinder Composite intake manifold Aluminum cylinder head Aluminum cylinder block Gasoline turbocharged direct injection (GTDI) Twin independent variable cam timing (Ti-VCT) Charge air cooler (CAC) (part of intake manifold) Engine Identificati..

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