Ford Fusion Manuals

Ford Fusion: Body System - General Information / Body - Overview. Description and Operation

Insulation

Insulation is used as a sound-deadener to reduce exterior road and powertrain noises from the interior of the vehicle. Mastic insulators are also used as insulation. Insulation is installed:

  • under the roof.
  • above and below the instrument panel.
  • at the cowl side panels.
  • over the front and rear floorpans.
  • inside the B-, C- and D-pillar sections.
  • on the wheelhouse/quarter panel.
  • behind the rear quarter trim panel.

Other forms of insulation include:

  • front tunnel stiffening pad.
  • dash panel stiffener.
  • rear wheelhouse mastic pads.

It has heat-bonded mastic deadeners for improved NVH characteristics.

It also has sound dampeners located inside the D-pillar and plug holes in the inner rear quarter.

Body Sealer Types and Applications

Seam Sealer

  • heavy-bodied, non-sag adhesive/sealer used on standing cosmetic seams, truck bed seams, tooled door skin seams and floorpans.
  • can be used on water leaks and noise concerns.

Silicone Gasket and Sealant

  • form-in-place gasket and multi-purpose adhesive/sealant.
  • room temperature curing silicone rubber.

Silicone Spray Lubricant

  • keeps the door and window weatherstrip pliable and soft.
  • makes the door easier to close.
  • retards weatherstrip squeaks.
  • retards weatherstrip wear.
  • helps retain door window alignment by reducing friction between the glass frame and the rubber weatherstrip.
  • should not be used prior to painting.

Trim and Weatherstrip Adhesive

  • quick drying, strong adhesive designed to hold weatherstripping onto all body panels and surrounding metal.

    Body System - General Information

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    Body System. Diagnosis and Testing

    Symptom Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation)...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Engine Cooling - Component Location. Description and Operation


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    Ford Fusion 2013–2020 Service Manual: Crankshaft Front Seal. Removal and Installation


    Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 303-175 (T82L-6316-A) Installer, Crankshaft Vibration DamperTKIT-1982-F 303-335 (T88T-6701-A) Installer, Front Cover Oil SealTKIT-1988-FLMTKIT-1988-F 303-420 (T92P-6701-BH) Installer, Crankshaft Front Oil SealTKIT-1992-FLMH/LMHTKIT-1992-LMH/MH 308-375Remover, Input Shaft SealTKIT-2005U-..

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    Fuel Quality

    Choosing the Right Fuel

    Ford Fusion. Fuel Quality

    Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.

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