Ford Fusion: Hydraulic Brake Actuation / Brake Pedal and Bracket. Removal and Installation
Removal
NOTE: Removal steps in this procedure may contain installation details.
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NOTICE: Do not service the brake pedal or brake booster without first removing the stoplamp switch. This switch must be removed with the brake pedal in the at-rest position. The switch plunger must be compressed for the switch to rotate in the bracket. Attempting to remove the switch when the plunger is extended (during pedal apply) will result in damage to the switch.
Remove the stoplamp switch.
Refer to: Stoplamp Switch (417-01 Exterior Lighting, Removal and Installation).
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Remove the accelerator pedal.
Refer to: Accelerator Pedal (310-02 Acceleration Control, Removal and Installation).
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Detach the steering column opening cover clips and lower the cover.
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Remove the screws and the lower steering column shroud.
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Remove the screw, the pin-type retainer and the HVAC duct.
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NOTICE: Do not allow the steering column shaft to rotate while disconnected from the gear or damage to the clockspring may occur. If there is evidence that the steering column shaft has rotated, remove and recenter the clockspring. Refer to Section 501-20B.
Secure the steering wheel using a steering wheel holding device.
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Remove and discard the steering column shaft bolt.
WARNING:
Do not reuse steering column shaft bolts. This may
result in fastener failure and steering column shaft detachment or loss
of steering control. Failure to follow this instruction may result in
serious injury to vehicle occupant(s).
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Compress the tabs and remove the clevis pin. Discard the pin.
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Remove the screws, detach the wiring retainers and position the wiring aside.
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NOTE: Have an assistant pull the brake booster and master cylinder assembly forward to allow the brake pedal and bracket to clear the brake booster studs during removal and installation.
Remove the nuts, bolts and the brake pedal and bracket. Discard the nuts and bolts.
Torque: 17 lb.ft (23 Nm)
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Installation
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To install, reverse the removal procedure.
Brake Master Cylinder. Removal and Installation
Removal
NOTE:
Removal steps in this procedure may contain installation details.
All vehicles
NOTICE:
Before removing the master cylinder, relieve the
vacuum in the brake booster or the master cylinder O-ring seal may be
drawn into the brake booster, causing brake booster failure and
increased brake pedal effort...
Other information:
Ford Fusion 2013–2020 Service Manual: Noise, Vibration and Harshness (NVH). Diagnosis and Testing
Special Tool(s) MASTERTECH MTS-4000 ANALYZER257-00018 EngineEAR107-R2100Chassis EarsJSP97170 Squeak And Rattle Kit164-R4900 Marksman Ultrasonic Leak DetectorTRATP-9370 Diagnostic Theory The shortest route to an accurate diagnosis results from: System knowledge, including comparison with a known good system. System history, i..
Ford Fusion 2013–2020 Service Manual: Main Control Valve Body. Overhaul
Special Tool(s) / General Equipment 307-636Alignment Pins- Valve BodyTKIT-2008ET-FLMTKIT-2008ET-ROW Flat Headed Screw Driver Magnetic Socket Long Nose Pliers Main Control Valve Body and Solenoid Body Remove the solenoid body-to-valve body bolts and separate the solenoid body from the valve body. Remove the separator plate-to..
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Understanding Your Tire Pressure Monitoring System
The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.
