Ford Fusion: Bumpers / Front Bumper Cover. Disassembly and Assembly
Special Tool(s) /
General Equipment
DISASSEMBLY
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
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Remove the front fog lamps.
Refer to: Front Fog Lamp (417-01 Exterior Lighting, Removal and Installation).
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Remove the front parking aid sensors, active park assist sensors and associated wiring.
Refer to: Front Parking Aid Sensor (413-13A Parking Aid, Removal and Installation).
Refer to: Front Active Park Assist Sensors (413-13B Parking Aid - Vehicles With: Active Park Assist, Removal and Installation).
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Remove the ambient air temperature sensor.
Refer to: Ambient Air Temperature Sensor (412-00 Climate Control System - General Information, Removal and Installation).
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Separate the harness guides and remove the front bumper cover harness.
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On both sides.
Remove the push pin and the front bumper cover-to-fender bracket.
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Release the tabs and remove the lower radiator grille.
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Release the tabs and remove the upper radiator grille.
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Release the tabs and remove the fog lamp bezels.
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Release the tab and remove the tow hook cover.
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Remove the push nuts and the front bumper cover emblem.
Use the General Equipment: Hot Air Gun
ASSEMBLY
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To assemble, reverse the disassembly procedure.
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details...
DISASSEMBLY
NOTE:
Removal steps in this procedure may contain installation details.
Remove the rear bumper cover.
Refer to: Rear Bumper Cover (501-19 Bumpers, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
100-001
(T50T-100-A)
Slide Hammer
100-002
(TOOL-4201-C)
Holding Fixture with Dial Indicator Gauge
205-153
(T80T-4000-W)
Handle
211-061
(T78P-3504-N1)
Remover, Roll Pin
303-D011
(D80L-100-G)
Actuator Pin (Dia 3/16)
303-D019
(D80L-100-Q)
Collet, 3/4 to 7/8
307-003
(T57L-500-B)
Holding Fixture, Transmis..
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Punch
Copper Hammer
Removal
NOTE:
The max articulation of any CV is 10 degrees. The max articulation of any U-joint is 12 degrees. If the CV or any U-joint of the driveshaft is articulated further then the max allowable degrees damage may occur.
NOTE:
Removal steps in this procedure may contain installation de..