Ford Fusion: Bumpers / Front Bumper. Removal and Installation
Removal
All vehicles
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the front bumper cover.
Refer to: Front Bumper Cover (501-19 Bumpers, Removal and Installation).
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Remove the bolts and the lower radiator support.
Torque:
177 lb.in (20 Nm)
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If equipped, remove the CCM and bracket.
Refer to: Cruise Control Module (CCM) (419-03A Cruise Control, Removal and Installation).
-
Remove the headlamp assemblies.
Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
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Remove the horn assemblies.
Refer to: Horn (413-06 Horn, Removal and Installation).
Vehicles equipped with active grille shutters
-
Remove the active grille shutter.
Refer to: Active Grille Shutter (501-02 Front End Body Panels, Removal and Installation).
Vehicles not equipped with active grille shutters
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On both sides.
Remove the pin-type retainers and position the radiator side air deflector aside.
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Remove the radiator air deflector.
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Separate the wiring harness from the radiator air deflector.
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Remove the bolts.
Torque:
53 lb.in (6 Nm)
All vehicles
-
NOTE:
The bolts are accessed from behind the front bumper brackets.
Remove the bolts.
Torque:
177 lb.in (20 Nm)
-
Remove the front bumper adjuster bolts.
Torque:
18 lb.ft (24 Nm)
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Remove the lower front bumper nuts.
Torque:
18 lb.ft (24 Nm)
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Remove the upper front bumper nuts.
Torque:
18 lb.ft (24 Nm)
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On both sides.
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Rotate the front bumper upward pivoting on the upper bumper studs.
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Remove the bumper adjusters.
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Remove the front bumper.
Installation
-
To install, reverse the removal procedure.
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the front wheels and tires.
Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation)...
Other information:
Special Tool(s) /
General Equipment
303-1532Installer, Camshaft SealTKIT-2010B-FLMTKIT-2010B-ROW
303-393-02Adapter for 303-393TKIT-2012A-FLTKIT-2012A-ROW
303-393ALocking Tool, FlywheelTKIT-2012A-FLTKIT-2012A-ROW
303-409
(T92C-6700-CH)
Remover, Crankshaft SealTKIT-1992-FH/FMH/FLMHTKIT-1993-LMH/MH
303-748Locking Tool, CrankshaftTKIT-2010B-FLMTKIT-2010B-ROW
F..
Removal
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Refer to: Air Cleaner (303-12B Intake Air Distribution and Filtering - 2.0L EcoBoost (184kW/250PS) – MI4, Removal and Installation).
Refer to: Air Cleaner (303-12C Intake Air Distribution and Filtering - 2.5L Duratec (12..