Ford Fusion: Body Closures / Rear Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
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Disconnect the rear door electrical connector.
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Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
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To install, reverse the removal procedure.
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NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Rear Door Alignment (501-03 Body Closures, General Procedures).
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Removal
NOTE:
Removal steps in this procedure may contain installation details...
Other information:
Removal
All seats
Remove the front seat.
Refer to: Front Seat (501-10A Front Seats, Removal and Installation).
Remove the side shield screws.
Remove the side shield.
Lift up on the rear of the side shield and pull outward...
Removal
Remove the air cleaner.
Refer to: Air Cleaner (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
Detach the wiring harness retainers from the cooler bypass valve bracket...