Ford Fusion: Body Closures / Fuel Filler Door Spring. Removal and Installation
Special Tool(s) /
General Equipment
Removal
-
Open the fuel filler door.
-
Press the tab to release the fuel filler door spring from the fuel filler door assembly.
Use the General Equipment: Flat Headed Screw Driver
Installation
-
To install, reverse the removal procedure.
Special Tool(s) /
General Equipment
Door Lift
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the check arm bolt...
Special Tool(s) /
General Equipment
Door Lift
Removal
NOTE:
Removal steps in this procedure may contain installation details.
Remove the check arm bolt...
Other information:
Special Tool(s) /
General Equipment
8 mm Drill Bit
MIG/MAG Welding Equipment
Spot Weld Drill Bit
Locking Pliers
Materials
Name
Specification
Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM
-
Removal
NOTICE:
Battery electric vehicle (BEV), hybrid electric vehicle
(HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage
battery..
General Specifications
Item
Specification
Plug Weld hole
8 mm (0.315 in)
Weld Wire ER70S-3
0.9 mm (0.0354 in) - 1.1 mm (0.0433 in)
Weld Wire ER70S-6
0.9 mm (0.0354 in) - 1.1 mm (0.0433 in)
Weld Nugget Chart
Test Thickness of Metal
Nugget S..