Ford Fusion: Fuel Charging and Controls - 1.5L EcoBoost (118kW/160PS) – I4 / Throttle Body. Removal and Installation
Removal
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Remove the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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Remove the Throttle Body (TB) inlet pipe mounting bolt.
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Loosen the Throttle Body (TB) inlet pipe clamp and then position the Throttle Body (TB) inlet pipe aside.
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Remove the Throttle Body (TB) inlet pipe mounting bolt.
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NOTE: When disconnecting the Throttle Body (TB) electrical connector disengage the red locking tab on the Throttle Body (TB) electrical connector by sliding it to the rear of the Throttle Body (TB) electrical connector, away from the Throttle Body (TB). Squeeze the Throttle Body (TB) electrical connector while removing.
Disconnect the Throttle Body (TB) electrical connector.
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Remove the Throttle Body (TB) retaining bolts and then remove the Throttle Body (TB).
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Installation
NOTICE: Make sure that the mating faces are clean and free of foreign material.
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Inspect the Throttle Body (TB) gasket, clean or replace as needed.
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NOTE: Only tighten the 4 Throttle Body (TB) bolts finger tight at this stage.
Install and tighten the Throttle Body (TB) retaining bolts in the sequence shown.
Torque: 106 lb.in (12 Nm)
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NOTE: When connecting the Throttle Body (TB) electrical connector engage the red connector locking tab after fully installing the Throttle Body (TB) electrical connector. The red tab will not slide forward unless the Throttle Body (TB) electrical connector is fully installed.
Connect the Throttle Body (TB) electrical connector.
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Install the Throttle Body (TB) inlet pipe and then tighten the Throttle Body (TB) inlet pipe clamp.
Torque: 44 lb.in (5 Nm)
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Install and tighten the Throttle Body (TB) inlet pipe mounting bolt.
Torque: 71 lb.in (8 Nm)
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Install the Throttle Body (TB) inlet pipe and then tighten the Throttle Body (TB) inlet pipe clamp.
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Install the air cleaner outlet pipe.
Refer to: Air Cleaner Outlet Pipe (303-12A Intake Air Distribution and Filtering - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
High-Pressure Fuel Pump Drive Unit. Removal and Installation
Materials
Name
Specification
Flange SealantCU7Z-19B508-A
WSS-M2G348-A11
Motorcraft® Metal Surface Prep WipesZC-31-B
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Removal
Remove the high-pressure fuel pump...
Other information:
Ford Fusion 2013–2020 Service Manual: Front Strut and Spring Assembly. Disassembly and Assembly
Special Tool(s) / General Equipment Spring Compressor Vise DISASSEMBLY NOTICE: Suspension fasteners are critical parts that affect the performance of vital components and systems. Failure of these fasteners may result in major service expense. Use the same or equivalent parts if replacement is necessary. Do not use a replacement part of lesser quality or substitute design. ..
Ford Fusion 2013–2020 Service Manual: Noise, Vibration and Harshness. Description and Operation
Sound Deadeners and Insulators NOTICE: Mastic is made of a combustible material and should be removed prior to carrying out welding procedures to the area. Heat zones from welding near mastic may cause the mastic material to burn. NOTICE: Corrosion protection must be restored to the area after the mastic material is applied. Corrosion protection products may be wax based and loss of ..
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Understanding Your Tire Pressure Monitoring System
The tire pressure monitoring system measures pressure in your road tires and sends the tire pressure readings to your vehicle. You can view the tire pressure readings through the information display. The low tire pressure warning light will turn on if the tire pressure is significantly low. Once the light is illuminated, your tires are under-inflated and need to be inflated to the manufacturer’s recommended tire pressure. Even if the light turns on and a short time later turns off, your tire pressure still needs to be checked.
