Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Internal Wiring Harness Frame. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation 307-636
Alignment Pins- Valve Body
TKIT-2008ET-FLM
TKIT-2008ET-ROW

Removal

  1. Remove the main control cover.
    Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
  1. Disconnect the TR sensor electrical connector.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Disconnect the OSS sensor electrical connector.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Remove the main control-to-cover seal.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. NOTICE: Be careful not to bend or twist the transmission internal wiring harness frame or the solenoid terminals when removing the transmission internal wiring harness frame or damage can occur.

    Remove the transmission internal wiring harness frame screws and the transmission internal wiring harness frame from the solenoids by lifting it straight up evenly.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation

Installation

  1. Install the special tools in the solenoid body to align the transmission internal wiring harness frame during installation.
    Use Special Service Tool: 307-636  Alignment Pins- Valve Body.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Position the transmission internal wiring harness frame on the special tools and carefully install the transmission internal wiring harness frame by pushing straight down into the solenoids.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Install the transmission internal wiring harness frame screws.
    Torque: 31 lb.in (3.5 Nm)
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Connect the OSS sensor electrical connector.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Connect the TR sensor electrical connector.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Install the main control-to-cover seal.
Ford Fusion. Transmission Internal Wiring Harness Frame. Removal and Installation
  1. Install the main control cover.
    Refer to: Main Control Cover - 1.5L EcoBoost (118kW/160PS) – I4 (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
    Refer to: Main Control Cover - 2.5L Duratec (125kW/170PS) (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

    Transmission Fluid Auxiliary Pump. Removal and Installation

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    Transmission Range (TR) Sensor. Removal and Installation

    Special Tool(s) / General Equipment Punch Locking Pliers Removal Remove the main control cover. Refer to: Main Control Cover - 1...

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