Ford Fusion Manuals

Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Fluid Auxiliary Pump. Removal and Installation

Removal

  1. With the vehicle in NEUTRAL, position it on a hoist.
    Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

Refer to: Engine Front Undershield (501-02 Front End Body Panels, Removal and Installation).
  1. Remove the LH front wheel and tire.
    Refer to: Wheel and Tire (204-04A Wheels and Tires, Removal and Installation).
  1. Remove the retainers and position the LH fender splash shield aside.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Disconnect the transmission fluid auxiliary pump electrical connector.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. NOTICE: Do not use power tools to remove the transmission fluid auxiliary pump bolts or damage can occur.


    Remove the bolts and the transmission fluid auxiliary pump.
    1. Apply heat to the bolts to soften the Loctite®.
    1. Remove and discard the bolts.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Remove the transmission fluid auxiliary pump gasket.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Remove the transmission fluid auxiliary pump supply tube assembly.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation

  1. Clean and inspect the transmission fluid auxiliary pump supply tube and check ball.
    1. Check ball (part of the transmission fluid auxiliary pump supply tube)
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation

Installation

  1. Install the transmission fluid auxiliary pump supply tube assembly.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Install the transmission fluid auxiliary pump gasket.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Install the transmission fluid auxiliary pump and the new bolts.
    Torque: 115 lb.in (13 Nm)
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. Connect the transmission fluid auxiliary pump electrical connector.
Ford Fusion. Transmission Fluid Auxiliary Pump. Removal and Installation
  1. NOTE: TFT must be greater than 38ºC (100ºF) for the PCM to command the pump on.

    Using the scan tool verify the TFT is above 38ºC (100ºF).
    • If TFT is below 38ºC (100ºF), run engine at 3000 RPM until specified temperature is achieved (approximately 2-4 minutes).
  1. Prime the Transmission Fluid Auxiliary Pump.
    1. Key ON, Engine OFF.
    1. Using the scan tool, command TRANS_PMP_CMD to 80% for 30 seconds. If the pump cannot be commanded on, verify TFT is above 38ºC (100ºF).
    1. Clear DTCs.
  1. Carry out a road test until there is a stop / start event. If the restart is harsh, repeat the Transmission Fluid Pump prime procedure.
  1. Continue road test and evaluate each stop / start event. Repeat prime procedure until three consecutive normal stop / start events are achieved.
  1. Check the transmission fluid level.
    Refer to: Transmission Fluid Level Check (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, General Procedures).

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    Removal To remove the LH halfshaft bushing, transmission disassembly is required. Refer to: Transmission (307-01A Automatic Transmission - 6-Speed Automatic Transmission – 6F35, Overhaul)...

    Transmission Internal Wiring Harness Frame. Removal and Installation

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    Other information:

    Ford Fusion 2013–2020 Service Manual: Valve Guide Inner Diameter. General Procedures


    Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Valve guides tend to wear in an hourglass pattern. The ball gauge can be inserted into the combustion chamber side of the valve guide, if necessary. Use a ball gauge to determine the inside diameter of the valve guides in 2 directions at the top, middle and bottom of the valve guide...

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    Removal Turn the ignition switch to the OFF position and apply the parking brake. Remove the air cleaner assembly. Refer to: Air Cleaner (303-12D Intake Air Distribution and Filtering - 2.7L EcoBoost (238kW/324PS), Removal and Installation)...

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