Ford Fusion: Accessory Drive - 1.5L EcoBoost (118kW/160PS) – I4 / Accessory Drive Belt. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTICE:
Under no circumstances should the accessory drive belt,
tensioner or pulleys be lubricated as potential damage to the belt
material and tensioner damping mechanism will occur. Do not apply any
fluids or belt dressing to the accessory drive belt or pulleys.
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With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).
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Remove the engine appearance cover.
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If equipped, remove the bolt and the shield from the generator.
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On early build vehicle with a tensioner, remove the engine mount.
Refer to: Engine Mount (303-01A Engine - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
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On early build vehicles with a tensioner, rotate the
accessory drive belt tensioner counter clockwise and position aside the
accessory drive belt.
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On early build vehicles with a tensioner, remove the
bolts, accessory drive belt tensioner and accessory drive belt.
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On late build vehicles without a tensioner, cut the accessory drive belt and remove.
Use the General Equipment: Knife
Installation
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On early build vehicles with a tensioner, install the
bolts, accessory drive belt tensioner and accessory drive belt.
Torque:
35 lb.ft (48 Nm)
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On early build vehicles with a tensioner, after
installation, make sure the accessory drive belt is correctly seated on
all pulleys.
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On late build vehicles without a tensioner, remove the bolt.
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On late build vehicles without a tensioner, position the
accessory drive belt kit tools and the belt to be installed.
Torque:
89 lb.in (10 Nm)
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On late build vehicles without a tensioner, while using
the accessory drive belt kit tools, rotate the crankshaft pulley
clockwise and install the belt.
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NOTE:
After installation, remove the guide wire tool and
nut. Make sure the stud bolt is still tightened to specification.
NOTE:
After installation, verify the accessory drive belt is correctly seated on all of the pulleys.
On late build vehicles without a tensioner, remove the
guide wire tool and nut. Verify the accessory drive belt is correctly
seated on all of the pulleys.
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If equipped, install the bolt and the shield on the generator.
Torque:
62 lb.in (7 Nm)
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Install the engine appearance cover.
Other information:
WARNING: You are responsible for
controlling your vehicle at all times. The
system is designed to be an aid and does
not relieve you of your responsibility to
drive with due care and attention. Failure
to follow this instruction could result in
the loss of control of your vehicle,
personal injury or death.
WARNING: The system does not
detect vehicles that are driving in a
different direct..
Special Tool(s) /
General Equipment
Pick Hook
Cable Ties
Removal
NOTICE:
During the removal or installation of components, cap, tape
or otherwise appropriately protect all openings and tubes/fittings to
prevent the ingress of dirt or other contamination. Remove caps, tape
and other protective materials prior to installation.
NOTE:
Removal steps in this procedure may co..
