Ford Fusion: Hydraulic Brake Actuation / Brake Fluid Reservoir. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Chassis / Brake System / Hydraulic Brake Actuation / Brake Fluid Reservoir. Removal and Installation

Materials

Name	Specification
Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid PM-20	WSS-M6C65-A2

Removal

NOTICE: If the brake fluid is spilled on the paintwork, the affected area must be immediately washed down with cold water.

NOTE: Removal steps in this procedure may contain installation details.

Remove the brake master cylinder.
Refer to: Brake Master Cylinder (206-06 Hydraulic Brake Actuation, Removal and Installation).

Remove the pin and the brake fluid reservoir.
Torque: 49 lb.in (5.5 Nm)

Ford Fusion. Brake Fluid Reservoir. Removal and Installation

NOTE: Install new brake fluid reservoir seals. Lubricate the seals with clean, specified brake fluid.
Remove and discard the brake fluid reservoir seals.
Material: Motorcraft® DOT 4 LV High Performance Motor Vehicle Brake Fluid / PM-20 (WSS-M6C65-A2)

Installation

To install, reverse the removal procedure.

Hydraulic Brake Actuation

Brake Master Cylinder. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. All vehicles NOTICE: Before removing the master cylinder, relieve the vacuum in the brake booster or the master cylinder O-ring seal may be drawn into the brake booster, causing brake booster failure and increased brake pedal effort...

Other information:

Ford Fusion 2013–2020 Service Manual: Rear Lamp Mounting Panel. Removal and Installation

Special Tool(s) / General Equipment Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Removal WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

Ford Fusion 2013–2020 Service Manual: Glove Compartment. Removal and Installation

Special Tool(s) / General Equipment Interior Trim Remover Removal NOTE: Removal steps in this procedure may contain installation details. WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

Manual Climate Control

Ford Fusion. Manual Climate Control

Note: Depending on your vehicle option package, the controls may look different from what you see here.