Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the front door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
Heated Rear Window
Press the button to clear the
rear
window of thin ice and fog. The
heated rear window turns off
after a short period of time.
Note: Do not use harsh chemicals, razor
blades or other sharp objects to clean or
remove decals from the inside of the heated
rear window...
Torque Specifications
Item
Nm
lb-ft
lb-in
Evaporator flange nut
11
-
97
Floor console bolts
6.2
-
55
Glove compartment bolts
2.5
-
23
HVAC case nut
15
-
133
IPC bezel bolts
2...