Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
-
Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
-
Disconnect the front door electrical connector.
-
Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
-
To install, reverse the removal procedure.
-
NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
Special Tool(s) /
General Equipment
Wheel Alignment System
Adjustment
NOTICE:
Do not use any tools or equipment to move the wheel and tire
assembly or suspension components while checking for relative movement.
Suspension damage may occur...
Preliminary Inspection
Visually inspect the CV joints, housing, boots, and clamps for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...