Ford Fusion: Body Closures / Front Door. Removal and Installation
Special Tool(s) /
General Equipment
Removal
NOTE:
Removal steps in this procedure may contain installation details.
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Remove the check arm bolt.
Torque:
18 lb.ft (25 Nm)
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Disconnect the front door electrical connector.
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Remove the door hinge pivot bolts and the door.
Use the General Equipment: Door Lift
Torque:
22 lb.ft (30 Nm)
Installation
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To install, reverse the removal procedure.
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NOTE:
This step is only necessary when installing a new component.
Check the alignment and correct if necessary.
Refer to: Front Door Alignment (501-03 Body Closures, General Procedures).
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
LH shown, RH similar.
Remove the rear check arm bolt...
Special Tool(s) /
General Equipment
Flat Headed Screw Driver
Removal
Open the fuel filler door.
Press the tab to release the fuel filler door spring from the fuel filler door assembly...
Other information:
Material
Item
Specification
Fill Capacity
High Temperature Nickel Anti-Seize Lubricant / XL-2
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Motorcraft® Wheel and Tire Cleaner - ZC-37-A
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General Specifications
Item
Specification
Tire Inflation
Tires
See Safety Certificat..
Activation
NOTE:
If the EPB
cannot be released using the switch carry out the following procedure.
If the battery is dead, jump start the battery to provide power and
release the EPB using the switch.
NOTE:
Typical parking brake actuator motor shown.
Block the wheels and tires.
Disconnect the parking brake actuator motor electrical connector and, if equipped, de..