Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Bushing. Removal and Installation
Special Tool(s) /
General Equipment
|
308-125 Remover, Transfer Case Bearing TKIT-1987-LM TKIT-1987-FLM |
Slide Hammer |
Removal
-
Remove the intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
-
Using the special tool and a slide hammer, remove and discard the intermediate shaft bushing.
Use Special Service Tool: 308-125
Remover, Transfer Case Bearing.
Use the General Equipment: Slide Hammer
Installation
-
Clean the PTU input shaft.
-
NOTICE:
The bushing can be easily damaged when using a
driver that is too small. Use light force and monitor installation
progress frequently to avoid bushing damage.
Using general shop equipment, install the new
intermediate shaft bushing until it is seated against the machined
recess in the PTU input shaft.
-
Install a new intermediate shaft seal.
Refer to: Intermediate Shaft Seal (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Materials
Name
Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL
WSL-M2C192-A
Check
With the vehicle in NEUTRAL, position it on a hoist...
Special Tool(s) /
General Equipment
205-907Handle, 32 DriverTKIT-2008DH-FLM
307-256
(T92P-77000-FH)
Installer, Differential Fluid SealTKIT-1992-FLMH/LMH
Puller
Removal
Remove the RH halfshaft...
Other information:
Hints on Driving With Anti-Lock Brakes
The anti-lock braking system does not
eliminate the risks when:
You drive too closely to the vehicle in
front of you.
Your vehicle is hydroplaning.
You take corners too fast.
The road surface is poor.
Note: If the system activates, the brake
pedal may pulse and may travel further...
System Operation
System Diagram
Item
Description
1
Hydraulic Pressure Sensor
2
HCU
3
ABS module
4
Hydraulic Pump Motor
5
Brake Booster Vacuum Sensor
6
Wheel Speed Sensors
7
Hydraulic Valve Solenoids
8
GWM
9
RCM
10
PSCM
11
AWD module
12
BCM
13
CCM
14
PCM
..