Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
|
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
|
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
Puller |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Installation
-
NOTE:
The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal.
, 205-907
Handle, 32 Driver.
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
WARNING: Do not use chemical
solvents or strong detergents when
cleaning the steering wheel or
instrument panel to avoid contamination
of the airbag system.
Note: Follow the same procedure as
cleaning leather seats for cleaning leather
instrument panels and leather interior trim
surfaces...
Preliminary Inspection
Visually inspect the CV joints for obvious signs of mechanical damage.
If an obvious cause for an observed or reported concern is
found, correct the cause (if possible) before proceeding to the next
step
If the cause is not visually evident, verify the symptom and REFER to Symptom Chart: NVH...