Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation

Special Tool(s) / General Equipment

	205-907 Handle, 32 Driver TKIT-2008DH-FLM
	307-256 (T92P-77000-FH) Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH
Puller

Removal

Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller

Ford Fusion. Intermediate Shaft Seal. Removal and Installation

Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Installation

NOTE: The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256 (T92P-77000-FH) Installer, Differential Fluid Seal. , 205-907 Handle, 32 Driver.

Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

Power Transfer Unit Input Shaft Seal. Removal and Installation

Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW 308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW Removal Remove the PTU/transfer case...

Other information:

Ford Fusion 2013–2020 Owners Manual: Cleaning the Instrument Panel and Instrument Cluster Lens

WARNING: Do not use chemical solvents or strong detergents when cleaning the steering wheel or instrument panel to avoid contamination of the airbag system. Note: Follow the same procedure as cleaning leather seats for cleaning leather instrument panels and leather interior trim surfaces...

Ford Fusion 2013–2020 Service Manual: Driveshaft. Diagnosis and Testing

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Parallel Parking

The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.

Ford Fusion. Parallel Parking Press the button once to search for a parking space.