Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation
Special Tool(s) /
General Equipment
 |
205-907 Handle, 32 Driver TKIT-2008DH-FLM |
 |
307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH |
Puller |
Removal
-
Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
-
Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller
-
Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).
Installation
-
NOTE:
The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256
(T92P-77000-FH)
Installer, Differential Fluid Seal.
, 205-907
Handle, 32 Driver.
-
Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).
Special Tool(s) /
General Equipment
308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM
Slide Hammer
Removal
Remove the intermediate shaft seal...
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Other information:
Jacking Points
WARNING:
Before beginning any service procedure in this manual, refer
to health and safety warnings in section 100-00 General Information.
Failure to follow this instruction may result in serious personal
injury.
NOTICE:
The jack provided with the vehicle is intended to be used in
an emergency for changing a deflated tire...
Autolamps
WARNING: The system does not
relieve you of your responsibility to drive
with due care and attention. You may
need to override the system if it does not
turn the headlamps on in low visibility
conditions, for example daytime fog.
Autolamps turn the headlamps on in low
light situations or when the wipers operate...