Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Intermediate Shaft Seal. Removal and Installation

Special Tool(s) / General Equipment

	205-907 Handle, 32 Driver TKIT-2008DH-FLM
	307-256 (T92P-77000-FH) Installer, Differential Fluid Seal TKIT-1992-FLMH/LMH
Puller

Removal

Remove the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Using the puller, remove and discard the intermediate shaft seal.
Use the General Equipment: Puller

Ford Fusion. Intermediate Shaft Seal. Removal and Installation

Inspect the intermediate shaft bushing. Replace if necessary.
Refer to: Intermediate Shaft Bushing (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal and Installation).

Installation

NOTE: The seal is correctly installed if it is flush with the transfer case cover.
Using the special tools, install a new intermediate shaft seal.
Use Special Service Tool: 307-256 (T92P-77000-FH) Installer, Differential Fluid Seal. , 205-907 Handle, 32 Driver.

Install the RH halfshaft.
Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

Power Transfer Unit Input Shaft Seal. Removal and Installation

Special Tool(s) / General Equipment 205-153 (T80T-4000-W) Handle 308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW 308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW Removal Remove the PTU/transfer case...

Other information:

Ford Fusion 2013–2020 Service Manual: Inner Quarter Panel and Wheelhouse. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Spherical Cutter Air Body Saw 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal ..

Ford Fusion 2013–2020 Service Manual: Brake Caliper. Removal and Installation

Removal NOTE: Removal steps in this procedure may contain installation details. NOTICE: Brake pads with adhesive on the insulator are one-time use only. When the brake pads are separated from the brake caliper, new brake pads must be installed to prevent brake noise and shudder. Remove and discard the front brake pads Refer to: Brake Pads (206-03 Front Disc Brake, Removal and ..

Parallel Parking

The system detects available parallel parking spaces and steers your vehicle into the space. You control the accelerator, gearshift and brakes. The system visually and audibly guides you into a parallel parking space.

Ford Fusion. Parallel Parking Press the button once to search for a parking space.