Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Materials

Name	Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL	WSL-M2C192-A

Check

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

If equipped.
Remove the retainers and the underbody shield.

Ford Fusion. Power Transfer Unit Fluid Level Check. General Procedures

Remove the PTU fill plug.

Fill the PTU with clean fluid, level with the fill plug opening.
Material: Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant / XY-75W140-QL (WSL-M2C192-A)

Install the PTU fill plug.
Torque: 33 lb.ft (45 Nm)

If equipped.
Install the underbody shield.

Power Transfer Unit Draining and Filling. General Procedures

Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A Draining With the vehicle in NEUTRAL, position it on hoist...

Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

Other information:

Ford Fusion 2013–2020 Service Manual: Brake Caliper - 2.7L EcoBoost (238kW/324PS). Removal and Installation

Removal NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water. NOTE: Removal steps in this procedure may contain installation details...

Ford Fusion 2013–2020 Service Manual: Transmission Case Reseal. General Procedures

Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 205-153 (T80T-4000-W) Handle 205-990Installer, Axle SealTKIT-2012A-FLTKIT-2012A-ROW 303-D011 (D80L-100-G) Actuator Pin (Dia 3/16) 303-D019 (D80L-100-Q) Collet, 3/4 to 7/8 307-003 (T57L-500-B) Holding Fixture, Transmission 307-091Handle, Torque ConverterTKIT-2009TC-F ..

Adjusting the Steering Wheel

WARNING: Do not adjust the steering wheel when your vehicle is moving.

Note: Make sure that you are sitting in the correct position.

Ford Fusion. Adjusting the Steering Wheel

Unlock the steering column. Adjust the steering wheel to the desired position.