Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Four-Wheel Drive Systems / Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Fluid Level Check. General Procedures

Materials

Name	Specification
Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant XY-75W140-QL	WSL-M2C192-A

Check

With the vehicle in NEUTRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation).

If equipped.
Remove the retainers and the underbody shield.

Ford Fusion. Power Transfer Unit Fluid Level Check. General Procedures

Remove the PTU fill plug.

Fill the PTU with clean fluid, level with the fill plug opening.
Material: Motorcraft® SAE 75W-140 Synthetic Rear Axle Lubricant / XY-75W140-QL (WSL-M2C192-A)

Install the PTU fill plug.
Torque: 33 lb.ft (45 Nm)

If equipped.
Install the underbody shield.

Power Transfer Unit Draining and Filling. General Procedures

Materials Name Specification Motorcraft® SAE 75W-140 Synthetic Rear Axle LubricantXY-75W140-QL WSL-M2C192-A Draining With the vehicle in NEUTRAL, position it on hoist...

Intermediate Shaft Bushing. Removal and Installation

Special Tool(s) / General Equipment 308-125Remover, Transfer Case BearingTKIT-1987-LMTKIT-1987-FLM Slide Hammer Removal Remove the intermediate shaft seal...

Other information:

Ford Fusion 2013–2020 Service Manual: Active Torque Coupling Clutch. Removal and Installation

Special Tool(s) / General Equipment 205-126 (T78P-4851-A) Holding Fixture, Drive Pinion Flange Tire Lever Materials Name Specification Motorcraft® Silicone Gasket and SealantTA-30 WSE-M4G323-A4 Removal NOTICE: When replacing the RDU clutch, the ACT coil and yoke are a matched set and must be replaced also...

Ford Fusion 2013–2020 Service Manual: Transmission. Overhaul

Special Tool(s) / General Equipment 100-001 (T50T-100-A) Slide Hammer 100-002 (TOOL-4201-C) Holding Fixture with Dial Indicator Gauge 205-153 (T80T-4000-W) Handle 211-061 (T78P-3504-N1) Remover, Roll Pin 303-D011 (D80L-100-G) Actuator Pin (Dia 3/16) 303-D019 (D80L-100-Q) Collet, 3/4 to 7/8 307-003 (T57L-500-B) Holding Fixture, Transmis..

Adjusting the Steering Wheel

WARNING: Do not adjust the steering wheel when your vehicle is moving.

Note: Make sure that you are sitting in the correct position.

Ford Fusion. Adjusting the Steering Wheel

Unlock the steering column. Adjust the steering wheel to the desired position.