Ford Fusion Manuals

Ford Fusion: Engine System - General Information / Piston Selection. General Procedures

Check

NOTE: Refer to the appropriate Section 303-01 for the specifications.

  1. NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.

    • Measure the cylinder bore in 2 directions.
    • Select a piston size based on the cylinder bore.
Ford Fusion. Piston Selection. General Procedures
  1. NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.

    Choose the piston with the correct paint color or specific size grade.

    Piston Ring End Gap. General Procedures

    Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...

    Piston Diameter. General Procedures

    Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the piston diameter 90 degrees from the piston pin and 41 mm (1...

    Other information:

    Ford Fusion 2013–2020 Service Manual: Rear Bumper Mounting bracket. Removal and Installation


    Special Tool(s) / General Equipment 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM -  Removal NOTICE: Battery electric vehicle (BEV), hybrid electric vehicle (HEV) and plug-in hybrid electric vehicle (PHEV) contain a high-voltage battery..

    Ford Fusion 2013–2020 Service Manual: Brake Disc Shield. Removal and Installation


    Removal NOTE: Removal steps in this procedure may contain installation details. Remove the brake disc. Refer to: Brake Disc (206-03 Front Disc Brake, Removal and Installation). Remove the bolts and brake disc shield. Torque: 106 lb.in (12 Nm) Installation To install, reverse the removal procedure. ..

    Categories

    Fuel Quality

    Choosing the Right Fuel

    Ford Fusion. Fuel Quality

    Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.

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