Ford Fusion: Engine System - General Information / Piston Selection. General Procedures

Ford Fusion 2013–2020 Service Manual / Powertrain / Engine / Engine System - General Information / Piston Selection. General Procedures

Check

NOTE: Refer to the appropriate Section 303-01 for the specifications.

NOTE: The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
- Measure the cylinder bore in 2 directions.
- Select a piston size based on the cylinder bore.

Ford Fusion. Piston Selection. General Procedures

NOTE: For precision fit, new pistons are divided into 3 categories within each size range based on their relative position within the range. A paint spot or specific size grade on a new piston indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.

Piston Ring End Gap. General Procedures

Special Tool(s) / General Equipment Feeler Gauge Check NOTE: Refer to the appropriate Section 303-01 for the specification. NOTE: Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...

Piston Diameter. General Procedures

Check NOTE: Refer to the appropriate Section 303-01 for the specification. Measure the piston diameter 90 degrees from the piston pin and 41 mm (1...

Other information:

Ford Fusion 2013–2020 Service Manual: A-Pillar Outer Panel Section and Reinforcement. Removal and Installation

Special Tool(s) / General Equipment Resistance Spotwelding Equipment Hot Air Gun 8 mm Drill Bit MIG/MAG Welding Equipment Spot Weld Drill Bit Locking Pliers Materials Name Specification Seam SealerTA-2-B, 3M™ 08308, LORD Fusor® 803DTM - Flexible Foam Repair3M™ 08463, LORD Fusor® 121 - Removal WARNING: Be..

Ford Fusion 2013–2020 Service Manual: Oil Pan. Removal and Installation

Special Tool(s) / General Equipment Strap Wrench Oil Drain Equipment Materials Name Specification Motorcraft® High Performance Engine RTV SiliconeTA-357 WSE-M4G323-A6 Engine Oil - SAE 5W-20 - Synthetic Blend Motor OilXO-5W20-Q1SP WSS-M2C945-B1 Removal With the vehicle in NEUTRAL, position it on a hoist. Refer to: Jacking and Lifting..

Fuel Quality

Choosing the Right Fuel

Ford Fusion. Fuel Quality

Your vehicle is designed to operate on regular unleaded gasoline with a minimum pump (R+M)/2 octane rating of 87.