Ford Fusion: Engine System - General Information / Piston Selection. General Procedures
Check
NOTE:
Refer to the appropriate Section 303-01 for the specifications.
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NOTE:
The cylinder bore must be within the specifications for taper and out-of-round before fitting a piston.
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Measure the cylinder bore in 2 directions.
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Select a piston size based on the cylinder bore.
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NOTE:
For precision fit, new pistons are divided into 3
categories within each size range based on their relative position
within the range. A paint spot or specific size grade on a new piston
indicates the position within the size range.
Choose the piston with the correct paint color or specific size grade.
Special Tool(s) /
General Equipment
Feeler Gauge
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
NOTE:
Use care when fitting piston rings to avoid possible damage to the piston ring or the cylinder bore...
Check
NOTE:
Refer to the appropriate Section 303-01 for the specification.
Measure the piston diameter 90 degrees from the piston
pin and 41 mm (1...
Other information:
Special Tool(s) /
General Equipment
Flat-Bladed Screwdriver
Adjustment
NOTICE:
A new frame assembly is not equipped with a motor. When a
motor is not installed, and the frame is moved, the cables/mechanisms
can experience free-play movement causing the timing to become out of
adjustment...
Check
NOTE:
This procedure does not apply to CV joints, flex couplers or
double cardan joints that are used in some driveshafts. This check is
for single-cross and roller-style joints found in the driveshafts.
NOTE:
Prior to checking driveline angularity, inspect the U-joints for correct operation...