Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Rear Seal. Removal and Installation
Special Tool(s) /
General Equipment
|
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange |
|
308-877 Installer, Pinion Output Seal TKIT-2012A-FL TKIT-2012A-ROW |
Puller |
Removal
-
Remove the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal).
-
Using the special tool, remove and discard the pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
-
-
Mark the pinion flange and the transfer case for reassembly.
-
Using the puller, remove the pinion flange.
Use the General Equipment: Puller
-
Remove and discard the transfer case rear seal.
Installation
-
Using the special tool, install a new rear seal.
Use Special Service Tool: 308-877
Installer, Pinion Output Seal.
-
Align the marks, install the pinion flange.
-
Using the special tool, install a new pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
Torque:
173 lb.ft (235 Nm)
-
Install the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Installation).
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Removal
With the vehicle in NUETRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Other information:
Removal
Open the luggage compartment lid.
Release the clips and remove the liftgate scuff plate trim panel.
Disconnect the keyless entry rear antenna electrical connector and remove the keyless entry rear antenna...
Removal
WARNING:
The following procedure prescribes critical repair steps
required for correct restraint system operation during a crash. Follow
all notes and steps carefully. Failure to follow step instructions may
result in incorrect operation of the restraint system and increases the
risk of serious personal injury or death in a crash...