Ford Fusion: Power Transfer Unit - 6-Speed Automatic Transmission – 6F35 / Power Transfer Unit Rear Seal. Removal and Installation
Special Tool(s) /
General Equipment
|
205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange |
|
308-877 Installer, Pinion Output Seal TKIT-2012A-FL TKIT-2012A-ROW |
Puller |
Removal
-
Remove the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Removal).
-
Using the special tool, remove and discard the pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
-
-
Mark the pinion flange and the transfer case for reassembly.
-
Using the puller, remove the pinion flange.
Use the General Equipment: Puller
-
Remove and discard the transfer case rear seal.
Installation
-
Using the special tool, install a new rear seal.
Use Special Service Tool: 308-877
Installer, Pinion Output Seal.
-
Align the marks, install the pinion flange.
-
Using the special tool, install a new pinion flange nut.
Use Special Service Tool: 205-126
(T78P-4851-A)
Holding Fixture, Drive Pinion Flange.
Torque:
173 lb.ft (235 Nm)
-
Install the PTU/transfer case.
Refer to: Power Transfer Unit (308-07B Power Transfer Unit - 6-Speed Automatic Transmission – 6F35, Installation).
Special Tool(s) /
General Equipment
205-153
(T80T-4000-W)
Handle
308-875Installer, Inboard Cover SealTKIT-2012A-FLTKIT-2012A-ROW
308-878Installer, Input SealTKIT-2012A-FLTKIT-2012A-ROW
Removal
Remove the PTU/transfer case...
Removal
With the vehicle in NUETRAL, position it on a hoist.
Refer to: Jacking and Lifting - Overview (100-02 Jacking and Lifting, Description and Operation)...
Other information:
Special Tool(s) /
General Equipment
Interior Trim Remover
Removal
NOTE:
Removal steps in this procedure may contain installation details.
NOTE:
If installing a new module, it is necessary to
upload the module configuration information to the scan tool prior to
removing the module...
Activation
NOTE:
Horizontal aim is not required for this vehicle and
is not adjustable. Consult your state vehicle inspection center for
recommended tolerance ranges for visual aiming.
Before starting the fog lamp assembly adjustment:
Check the tire inflation...