Ford Fusion: Automatic Transmission - 6-Speed Automatic Transmission – 6F35 / Transmission Case. Disassembly and Assembly of Subassemblies

Special Tool(s) / General Equipment

	205-153 (T80T-4000-W) Handle
	206-084 Installer, Wheel Speed Sensor Ring TKIT-2003-FLM/LM TKIT-2003D-F
	307-664 Case Bushing Installer TKIT-2009OP-FLM TKIT-2009OP-ROW
Flat Headed Screw Driver
Hydraulic Press

Materials

DISASSEMBLY

1. NOTE: The transmission case bushing should only be removed if the bushing is damaged.

   NOTE: Press the bushing out of the transmission case from the outside to the inside so the transmission case rests on a flat surface.

   If necessary, use the special tools to remove and discard the LH transmission case bushing from the transmission case.
   Use Special Service Tool: 206-084  Installer, Wheel Speed Sensor Ring.
   Use the General Equipment: Hydraulic Press

1. Remove the differential ring gear snap ring.
   

1. Remove the differential ring gear.
   

ASSEMBLY

1. Install the differential ring gear in the torque converter housing.
   

1. NOTICE: Be sure the flat side of the beveled snap ring is facing down or the ring can come loose, causing damage to the transmission.

   Install the beveled differential ring gear snap ring with the flat side facing down.
   

1. NOTE: Make sure the snap ring is seated in the groove.

   Seat the snap ring.
   Use the General Equipment: Flat Headed Screw Driver

1. If the transmission case bushing was removed, install a new bushing on the special tool.
   Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 307-664  Case Bushing Installer.

1. Place a small amount of Retaining Compound on only the outside of the entire outer circumference of the new red Teflon® coated bushing before installation.
   Material: Loctite® 648 / 1835922 (WSK-M2G349-A4)

1. Using the special tool, install the new bushing in the transmission case.
   Use Special Service Tool: 205-153 (T80T-4000-W)  Handle. , 307-664  Case Bushing Installer.
   Use the General Equipment: Hydraulic Press