Ford Fusion Manuals

Ford Fusion: Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4 / Fuel Pump and Sender Unit. Removal and Installation

Special Tool(s) / General Equipment

Ford Fusion. Fuel Pump and Sender Unit. Removal and Installation 310-123
Locking Ring, Fuel Tank
TKIT-2004J-F
TKIT-2005U-LM

Removal

NOTE: Removal steps in this procedure may contain installation details.

  1. Ford Fusion. Fuel Pump and Sender Unit. Removal and Installation  WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information. Failure to follow this instruction may result in serious personal injury.

    Refer to: Gasoline and Gasoline-Ethanol Fuel Systems Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the Fuel Tank.
    Refer to: Fuel Tank (310-01A Fuel Tank and Lines - 1.5L EcoBoost (118kW/160PS) – I4, Removal and Installation).
  1. Release the quick release coupling.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
Ford Fusion. Fuel Pump and Sender Unit. Removal and Installation
  1. NOTICE: The Fuel Pump and Sender Unit must be handled carefully to avoid damage to the float arm.

    NOTE: To avoid introducing contamination into the fuel tank use compressed air to clean the Fuel Pump and Sender Unit connections, couplings, flange surfaces and the immediate surrounding area of any dirt or foreign material.

    NOTE: Place absorbent toweling in the immediate surrounding area in case of fuel spillage.

    NOTE: Some residual fuel may remain in the Fuel Pump and Sender Unit. Carefully drain into a suitable container.

    Carefully lift the Fuel Pump and Sender Unit from the fuel tank allowing access and disconnect internal transfer tube quick connect coupling (If Equipped). Remove the Fuel Pump and Sender Unit.
    Refer to: Quick Release Coupling (310-00A Fuel System - General Information - 1.5L EcoBoost (118kW/160PS) – I4, General Procedures).
    Use Special Service Tool: 310-123  Locking Ring, Fuel Tank.
Ford Fusion. Fuel Pump and Sender Unit. Removal and Installation
  1. NOTE: Inspect the mating surfaces of the Fuel Pump and Sender Unit flange and fuel tank O-ring seal contact surfaces. Wipe clean with a lint free towel. Install a new Fuel Pump and Sender Unit or fuel tank if the Oring seal contact area is bent, scratched or corroded.

    NOTE: Remove and discard the Fuel Pump and Sender Unit O-ring seal.

Installation

  1. NOTE: Make sure to install a new Fuel Pump and Sender Unit O-ring seal.

    NOTE: Make sure the alignment tabs on the Fuel Pump and Sender Unit and the fuel tank meet prior to tightening the Fuel Pump and Sender Unit lock ring.

    To install, reverse the removal procedure.

    Fuel Lines. Removal and Installation

    Removal NOTE: Removal steps in this procedure may contain installation details.   WARNING: Before beginning any service procedure in this section, refer to Safety Warnings in section 100-00 General Information...

    Fuel Tank. Removal and Installation

    Special Tool(s) / General Equipment Hose Clamp(s) Powertrain Jack Removal NOTE: Removal steps in this procedure may contain installation steps...

    Other information:

    Ford Fusion 2013–2020 Owners Manual: Autounlock. Illuminated Entry. Illuminated Exit. Battery Saver


    Autounlock Autounlock unlocks all the doors when all of the following occur: The ignition is on, all the doors are closed, and your vehicle has been moving at a speed greater than 12 mph (20 km/h). Your vehicle comes to a stop and you switch the ignition off or to the accessory position...

    Ford Fusion 2013–2020 Service Manual: Lane Keeping System. Diagnosis and Testing


    DTC Chart(s) Diagnostics in this manual assume a certain skill level and knowledge of Ford-specific diagnostic practices. REFER to: Diagnostic Methods (100-00 General Information, Description and Operation).   IPMA DTC Chart   DTC Description Action B11C7:46 High Beam Sensor: Calibration/Parameter Memory Failure DIAGN..

    Categories

    Using Seatbelts During Pregnancy

    WARNING: Always ride and drive with your seatback upright and properly fasten your seatbelt. Fit the lap portion of the seatbelt snugly and low across the hips. Position the shoulder portion of the seatbelt across your chest. Pregnant women must follow this practice. See the following figure.

    Ford Fusion. Using Seatbelts During Pregnancy

    read more

    Copyright © 2025 www.fofusion2.com